Xerox Workcentre 5135 Service Manual

View and Download Xerox WorkCentre Series manual online. WorkCentre Series all in one printer pdf manual download. Also for: Colorqube 87 series, Colorqube series, Colorqube 89 series, Workcentre 51 series, Workcentre 56 series, Workcentre 57 series, Workcentre 58 series, Workcentre 75. Xerox Workcentre 5225/5230 Service Manuals Xerox Workcentre 5225/5230 Service Manuals Xerox X-Rite Service Manuals Xerox X-Rite Service Manuals Xerox Xerox 25102515.

Contents:
Section 1. Service Call Procedures.
This section is used to start and complete a service call. The procedures in this section will either direct you to a Repair Analysis Procedure (RAP), or identify a faulty component or subassembly.
Section 2. Status Indicator Repair Analysis Procedures.
This section contains the Repair Analysis Procedures (RAPs) and checkouts necessary to diagnose, isolate and repair faults other than image quality faults.
Section 3. Image Quality.
This section contains the Image Quality Repair Analysis Procedures (IQ RAPs), checkouts and setup procedures necessary to diagnose, isolate and repair image quality faults.
Section 4. Repairs / Adjustments.
This section contains the instructions for removal, replacement, and adjustment of parts within the Xerox WorkCentre 5890 Family.
Section 5. Parts List.
This section contains the detailed and illustrated spare parts list. Any part that is spared or that must be removed to access a spared part is illustrated.
Section 6. General Procedures / Information.
This section contains all other procedures, product specifications and general information. It also contains Tag / MOD information. The abbreviations used in this Manual are in GP 40 Glossary of Terms, Acronyms and Abbreviations.
Section 7. Wiring Data.
This section contains PWB locations, PJ Locations and Wiring Diagrams.
Section 8. Accessories.
This section contains details of any accessories that the machine may have.
When a procedure, parts list description or other reference is unique across different speeds of machine, the appropriate speed range will be quoted. For example, 45-55 ppm, 65-90 ppm. Any artwork will also be specific.
Free download service manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Xerox Phaser 6510 WorkCentre 6515 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

Xerox workcentre 5135 service manual user

1. SERVICE CALL PROCEDURES
Service Call Procedures
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Configurations and Options

2. STATUS INDICATOR REPAIR ANALYSIS PROCEDURES

3. IMAGE QUALITY
IQ1 Image Quality Entry
IQ2 Light or Undertoned Print
IQ3 Blank Print or Missing One Color
IQ4 Unfused Image
IQ5 Random Spots
IQ6 Bead Carry-Out
IQ7 Horizontal Banding
IQ8 Vertical Lines / Streaks
IQ9 Cyclic Dots / Line
IQ10 Vertical Deletions
IQ11 Diagonal Banding (Auger Marks)
IQ12 Uneven Density
IQ13 Ghosting
IQ14 High Background on Prints
IQ15 Fuzzy/Blurry Text and Image
IQ16 Wrinkled or Creased
IQ17 Leading Edge Paper Damage
IQ18 Incorrect Image Position or Margins
IQ19 Images are Skewed
IQ20 Color Registration is out of Alignment

4. REPAIRS/ADJUSTMENTS
REP 1.1.1 UI Console Assembly (Control Panel) (MFP)
REP 1.1.2 UI Inner Cover (MFP)
REP 1.1.5 UI Harness (MFP)
REP 1.1.7 UI Access Door (MFP)
REP 1.1.99 UI Frame Assembly (MFP)
REP 1.2.1 UI Console Assembly (SFP)
REP 1.2.2 UI Harness (SFP)
REP 2.1.1 LPH Color Head Assembly
REP 2.1.11 Guide Cover Assembly
REP 2.1.99 LPH Xerographic CRUM FFC Kit
REP 3.1.1 Main Drive Assembly
REP 3.1.2 Paper Handling (PH) Drive Assembly
REP 3.1.3 Bypass (MSI) Drive Assembly
REP 3.1.4 Waste Drive Assembly
REP 4.1.1 Main Fan
REP 4.1.2 Main Fan Duct
REP 4.1.99 Foot Assembly Kit
REP 5.1.2 Dispenser Assemblies Y, M, C, K
REP 5.1.9 Toner Full Sensor
REP 5.1.99 Dispenser Drive Assembly Kit
REP 6.1.1 Transfer Belt Unit
REP 6.1.8 Color Toner Density (CTD) Sensor Assembly
REP 6.1.11 Photo Sensor (K-Mode)
REP 7.1.1 Fuser Assembly
REP 7.1.2 Fuser Harness Cover
REP 8.1.1 Drum Cartridge Y, M, C, K CRU
REP 8.1.5 Waste Cartridge Assembly
REP 8.1.6 LPH Cleaner Assembly
REP 9.1.1 IOT 250 Cassette Assembly
REP 9.1.11 Legal Paper Tray Cover
REP 9.1.98 Cassette Separator Rollers Kit
REP 10.1.1 550 Option Feeder Assembly Kit
REP 10.1.2 550 Option Feeder Left Side Cover
REP 10.1.10 550 OPF Foot
REP 10.1.98 LED Harness Assembly Kit
REP 10.2.8 No Paper Actuator (Optional Feeder)
REP 10.2.99 Feed Roller Assembly Kit (Optional Feeder)
REP 10.3.1 550 Option Cassette Assembly
REP 10.3.2 Cassette Separator Holder Assembly (Option Feeder)
REP 10.3.7 Legal Paper Tray Cover
REP 10.3.98 Cassette Separator Roller Kit
REP 13.1.1 Bypass Tray Frame Assembly
REP 13.1.5 Bypass Tray Feed Roller
REP 13.1.8 Bypass Tray No Paper Sensor
REP 13.1.98 Bypass Tray TA1 Roller Assembly Kit
REP 13.1.99 Bypass Tray TA2 Roller Assembly Kit
REP 13.2.1 Main Bypass Tray Assembly
REP 13.2.5 Bypass Tray Separator Holder Assembly
REP 15.1.1 Option Registration Chute
REP 15.1.99 Duplex Registration Roller Assembly Kit
REP 15.2.1 Registration Chute Feeder Assembly
REP 15.2.2 No Paper Actuator (Registration)
REP 15.2.11 Registration Actuator
REP 15.2.13 Registration Photo Sensor
REP 15.2.17 Upper Feed Chute
REP 17.1.1 Exit Chute Assembly
REP 17.1.4 Main Exit Drive Assembly
REP 17.1.5 Exit Idle Gear Assembly
REP 18.1.1 MCU Board (MFP)
REP 18.1.2 ESS MCU FFC (MFP)
REP 18.1.5 ESS Board (MFP)
REP 18.1.9 FAX Board (MFP only)
REP 18.1.11 Wireless Module (MFP)
REP 18.1.14 Front USB Harness Assembly (MFP)
REP 18.1.16 LVPS Board (MFP)
REP 18.1.18 ESS Top Plate (MFP)
REP 18.1.19 ESS Box (MFP)
REP 18.1.20 LVPS Plate (MFP)
REP 18.1.21 MCU Plate (MFP)
REP 18.2.1 HVPS Board and Guide Assembly (MFP)
REP 18.2.3 HVPS Toner Cover (MFP)
REP 18.2.99 Second Bias Transfer Roll Housing Kit (MFP)
REP 18.3.1 Inlet Harness Assembly Kit (MFP)
REP 18.3.4 Rear Interlock Harness Assembly (MFP)
REP 18.3.5 Side Interlock Harness Assembly (MFP)
REP 18.3.6 OPF Harness Assembly (MFP)
REP 18.5.1 MCU Board (SFP)
REP 18.5.2 ESS MCU FFC (SFP)
REP 18.5.5 ESS Board (SFP)
REP 18.5.11 Wireless Module (SFP)
REP 18.5.16 LVPS Board (SFP)
REP 18.5.18 ESS Top Plate (SFP)
REP 18.5.19 ESS Box (SFP)
REP 18.5.20 LVPS Plate (SFP)
REP 18.5.21 MCU Plate (SFP)
REP 18.6.1 HVPS Guide Assembly (SFP)
REP 18.6.3 HVPS Toner Cover (SFP)
REP 18.6.99 Second Bias Transfer Roll Housing Kit (SFP)
REP 18.7.1 Inlet Harness Assembly Kit (SFP)
REP 18.7.4 Rear Interlock Harness Assembly (SFP)
REP 18.7.5 Side Interlock Harness Assembly (SFP)
REP 18.7.6 OPF Harness Assembly (SFP)
REP 19.1.5 Front Inner Cover (MFP)
REP 19.1.22 Left Side Front Cover (MFP)
REP 19.1.23 Right Side Front Cover (MFP)
REP 19.1.96 Toner Cover Assembly (MFP)
REP 19.1.97 Right Side Cover Assembly (MFP)
REP 19.1.99 Top Cover Assembly (MFP)
REP 19.2.1 Left Side Cover (MFP)
REP 19.2.4 Left Side IIT Cover (MFP)
REP 19.2.11 Second BiasTransfer Roller Assembly (MFP)
REP 19.2.16 WIFI Cap (MFP)
REP 19.2.98 ESS Window Assembly Kit (MFP)
REP 19.2.99 Rear Cover Assembly Kit (MFP)
REP 19.3.5 Front Inner Cover (SFP)
REP 19.3.22 Left Side Front Cover (SFP)
REP 19.3.23 Right Side Front Cover (SFP)
REP 19.3.24 Left Rear Top Cover (SFP)
REP 19.3.25 Right Rear Top Cover (SFP)
REP 19.3.96 Toner Cover Assembly (SFP)
REP 19.3.97 Right Side Cover Assembly (SFP)
REP 19.3.99 Top Cover Assembly (SFP)
REP 19.4.1 Left Side Cover (SFP)
REP 19.4.11 Second Bias Transfer Roller Assembly (SFP)
REP 19.4.16 WIFI Cap (SFP)
REP 19.4.98 ESS Window Assembly Kit (SFP)
REP 19.4.99 Rear Cover Assembly Kit (SFP)
REP 50.1.1 DADF Assembly
REP 50.1.2 IIT Assembly
REP 50.1.3 Left and Right Counterbalance Assemblies (Hinges)
REP 50.1.11 DADF Tray Assembly
REP 50.1.13 Scanner Assembly
REP 50.1.14 DADF Actuator
REP 50.1.99 DADF Feed Roller Kit

5. PARTS LIST
UI
PL 1.1 UI (MFP)
PL 1.2 UI (SFP)
LPH
PL 2.1 LPH
Drive
PL 3.1 Drive
NOHAD
PL 4.1 NOHAD
Dispenser
PL 5.1 Dispenser
Transfer
PL 6.1 Transfer
Fusing
PL 7.1 Fuser
Xerographic
PL 8.1 Xerographic
Tray
PL 9.1 Tray
Option Feeder
PL 10.1 Option Feeder (1/3)
PL 10.2 Option Feeder (2/3)
PL 10.3 Option Feeder (3/3)
MSI
PL 13.1 MSI (1/2)
PL 13.2 MSI (2/2)
Duplex
PL 14.1 Duplex
Registration
PL 15.1 Registration (1/2)
PL 15.2 Registration (2/2)
Exit
PL 17.1 Exit
Electrical
PL 18.1 Electrical MFP (1/4)
PL 18.2 Electrical MFP (2/4)
PL 18.3 Electrical MFP (3/4)
PL 18.4 Electrical MFP (4/4)
PL 18.5 Electrical SFP (1/4)
PL 18.6 Electrical SFP (2/4)
PL 18.7 Electrical SFP (3/4)
PL 18.8 Electrical SFP (4/4)
Cover
PL 19.1 Cover MFP (1/2)
PL 19.2 Cover MFP (2/2)
PL 19.3 Cover SFP (1/2)
PL 19.4 Cover SFP (2/2)
Scanner
PL 50.1 Scanner

6. GENERAL PROCEDURES
GP 1 Using the Service Diagnostics
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 How to Switch Off or Switch On the Printer
GP 6 Electrostatic Discharge Prevention
GP 7 Machine Specifications
GP 8 General Disassembly Precautions
GP 9 Firmware Version Upgrade
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Clone Device Settings
GP 15 Special Boot Modes
GP 16 Separate System Modules
GP 17 External Fax Line Test
GP 18 Printing Reports
GP 19 Intermittent or Noise Problem
GP 20 How to Safely Lift or Move the Printer
GP 21 Machine Lubrication
GP 22 Installation Space Requirements
GP 23 First Print Output Time
GP 24 Restriction of Hazardous Substances (RoHS)
GP 26 Media Specifications
GP 27 Environmental Data
GP 28 Supplies Plan Conversion
GP 29 How to Check a Dispenser Motor
GP 30 IP (ESS) Specifications
GP 31 IIT Specifications
GP 32 Fax Specifications
GP 33 Interior and Exterior Cleaning
GP 34 Cleaning the Scanner and DADF
GP35 Setting Up an Ethernet Connection
GP36 How to Manually Configure an IP Address
Xerox Supplies and Accessories
Diagnostic Utilities
Change Tags

7. WIRING DATA
Plug and Jack Locations
MFP Plug / Jack Location List
SFP Plug / Jack Location List
System Wiring Diagrams
System Wiring Diagram Symbols
System Wiring Diagrams
Subsystem Wiring Diagrams
Subsystem Wiring Diagram Symbols
Subsystem Wiring Diagrams
Harness Routings
MFP Harness Routings
SFP Harness Routings

Xerox Workcentre 5135 Service Manual Software

8. PRINCIPLES OF OPERATION
Printing Process
Scanning Process
Paper Path
Major Components-Functions
Control
Drive Transmission Route
Options for the Phaser 6510 and WorkCentre 6515

Xerox Workcentre 5335 Manual

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